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From 15 tonnes
to 1500 tonnes
or 30gms to >18000gms on
machines from Arburg,
Battenfeld and Dong Shin
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Capacity
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DiBro
Computers |
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Acetal
Acrylic
ASA
EVA
Nylon 6, 66, 612
Polycarbonate
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Polyethylene
Polypropylene
Polystyrene
Polyurethane
PPO, PBT, PVC
TPRs
PET and more...
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Resins
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Colour Match
UV Stabilisation
Heat Stabilisation
Reinforced
Lubricated
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Material
Treatment
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Material &
design consultancy - mould
filling analysis.
3D CAD/CAM inc. direct
machining from
3D model data.
Problem solving
& troubleshooting.
Toolmaking - steel
or aluminium
alloy injection
mould tools.
Injection moulding
including insert, outsert
& encapsulation
Experience of most
general and engineering
plastics.
Finishing -
Pad/foil printing, ultrasonic
welding & assembly.
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What We
Do
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What
is plastic injection moulding?
Injection
moulding is a manufacturing process where heated plastic is forced into
a mould cavity under pressure. A mould cavity is essentially a negative
of the part being produced. The cavity is filled with plastic, and the
plastic changes phase to a solid, resulting in a positive. Typically
injection
pressures range from 5000 to 20,000 lbs psi. Because of the high
pressures
involved, the mould must be clamped shut during injection and cooling.
Clamping forces are measured in tons.
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Background
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Injection
moulding is well suited to applications requiring 10 or 20 parts to
millions
of parts. Sometimes there is no other way to produce parts from certain
materials except through injection moulding. Injection moulding is a
process
with large numbers of variables - and a great deal of experience
- is involved
with certain materials or when high precision is desired.
The
moulding tools must be manufactured to high levels of precision and be
robust enough to withstand the moulding process. Because of this,
moulds
are usually constructed in hardened steel but can be made out of
aluminium
when tooling life is not an issue.
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Why
Buy From DiBro Ltd?
The services
provided can be purchased
separately or as a complete package and can all be carried out
in-house,
enabling you to place one order for all of your requirements
and
make cost savings.
By offering both
standard and custom options,
you can choose either a standard product and save time & money
as there's no tool to pay for, or have a custom product made.
We've developed
techniques to justify
parts with short product lives & low to medium runs including 2
colour/part
overmoulding.
Being a family
business, our personal
involvement enables us to adapt our services to meet your specific
needs
and ensure your satisfaction.
Strategic/Production
Partner
A family and business
connection with Cobalt Trading in Hong Kong, allows access to large
capacity
moulding on machines of up to 1500 tonnes in an ISO 9002 environment.
Competitive
pricing is maintained on very large parts using container transport.
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